Tablet Press Retrofittable Control System Upgrade

Customized State-of-the-Art Controls Systems

CCS customized our standard CS-1000 programming to take full advantage of all functions that are utilized on the Fette 3090 and 2090 including the removable turret function which, with one button, the press automatically moves rolls into position so the turret can be removed. The CS-1000 control system also provides force monitoring, automatic weight control, tablet rejection and tablet sampling. A calibration page was added to the system so all positions on the press can be calibrated in one step.

A Tablet Press Retrofittable Control System Upgrade from CCS

Design Features

The CS-1000 control system incorporates all off-the-shelf components lowering the total cost of ownership of the tablet press by making the system easy to maintain while simplifying the sourcing of parts.

The CS-1000 control system has been designed with the latest technology that results in a system that is easy to operate and maintain. Utilizing Allen Bradley ControlLogix PLC and GE Proficy’s iFix software interface the system provides complete control of the tablet press. The system complies with 21 CFR Part 11 for data collection and E-Signature.

Design Advantages

  • High-reliability and cost-effective parts due to non-proprietary component use.
  • Simplified operator training with an intuitive user interface.
  • The graphical interface supports operator multitasking.
  • Ethernet capabilities for data transmission from multiple presses to a server.
  • System capabilities include mass diversion and sample sorting.
  • Customizable and exportable reporting with XL reporter.
  • Meets 21 CFR Part 11 standards for Electronic Signature and Data Collection.
  • Redesigned connectors on tablet press back panel for clarity and organization.
  • Single-sided tablet press components consolidated in one cabinet.
  • Revamped Fette drawer with cleaning, repair, and rewiring.
  • Space-saving wall mount HMI with industrial keyboard and mouse; other configurations available.
  • Maintenance screen shows motor/encoder info, position stops, and probe status.
  • Easy-to-use Calibration Screen.
  • Automated roll positioning for turret removal at a button press.
  • Peak force display at each tool station with reference to target and limit values.
  • Alarm keys for quick display of press and process conditions.
  • New connectors to the back panel of the tablet press are organized and clearly marked.
  • All components required for a single sided tablet press can be neatly arranged in one cabinet.
  • The Fette pull-out drawer will be cleaned, fixed and completely rewired.
  • The wall mount HMI containing industrial keyboard and mouse reduces floor space required in production room. Other HMI configurations are also available.
  • Maintenance screen displays information for the ten position motors/encoders, the N and P stops for each position and time probes status.
  • Convenient Calibration Screen.
  • With the touch of a button the press automatically moves rolls into position so the turret can be removed.
  • Forces/station key displays the peak force generated at each tool station relative to the Target Value, the Reject Limits and the Shutdown Limits.
  • Updated each revolution
  • Alarm summary with automatic shutdown and warning features
  • Alarm keys, when pressed, displays the alarm condition for the press and process function
The CS-1000 control system incorporates all off-the-shelf components lowering the total cost of ownership of the tablet press by making the system easy to maintain while simplifying the sourcing of parts.

The CS-1000 control system has been designed with the latest technology that results in a system that is easy to operate and maintain. Utilizing Allen Bradley ControlLogix PLC and GE Proficy’s iFix software interface the system provides complete control of the tablet press. The system complies with 21 CFR Part 11 for data collection and E-Signature.

MORE EQUIPMENT

The CCS CS-2500 Level 5 Control System elevates tablet press operations to new heights. Designed for compatibility with various models, including those from Stokes, Fette, Korsch, and Hata, it offers a comprehensive solution for managing tablet presses. This advanced system not only includes standard press controls but also excels in generating detailed, customizable reports, covering production data, parameter changes, and alarms. Equipped with a development license of XLReporter, users can tailor reports to specific needs, ensuring precise tracking and analysis of production processes. Its use of off-the-shelf components and Allen Bradley technology makes it user-friendly and easy to maintain, while also complying with 21 CFR Part 11 standards for data collection and E-Signature.

The CCS CS-2000 Level 4 Control System is a versatile solution for managing Stokes tablet presses and other OEM models. It features standard programming that unlocks all functions of the presses, enhancing operational efficiency. The system is built with off-the-shelf Allen Bradley components, making it cost-effective and easy to maintain. With Allen Bradley ControlLogix PLCs and FactoryTalk View HMI interface, it offers complete control and precision. The system is compliant with 21 CFR Part 11, ensuring reliable data collection and electronic signatures. Its design prioritizes non-proprietary components for high reliability and easy part replacement, supported by advanced features like Advantech Industrial PC, Netbiter Remote VPN, and precision servo motors.

The CCS CS-500 Level 3 Control System is a robust solution for managing Stokes tablet presses and is adaptable to other brands. It simplifies operations with its Basic CS-500 programming, allowing users to monitor and control essential functions effectively. This system is not only user-friendly but also cost-effective, incorporating Allen Bradley components to reduce the total ownership cost. Its design features the latest technology, including Allen Bradley ControlLogix PLCs and a FactoryTalk View HMI interface, ensuring comprehensive control over the tablet press while maintaining ease of maintenance and part replacement.

The CCS CS-400 Level 2 Control System brings a new level of efficiency and ease to encapsulation equipment operations. It's tailored for Index Encapsulation Equipment but adaptable to machines from any vendor. With its Standard CS-400 programming, users gain comprehensive control over basic functions. The system's use of Allen Bradley components, including ControlLogix PLCs and Power Flex 525 Motor Drives, ensures reduced costs and maintenance ease. It also includes a FactoryTalk PanelView HMI interface for seamless operation, presenting a reliable, cost-effective solution for encapsulation machine management.

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