Control System
CS-400 Level 2
Customized State-of-the-Art Controls Systems
The CCS CS-400 Level 2 Control System brings a new level of efficiency and ease to encapsulation equipment operations. It's tailored for Index Encapsulation Equipment but adaptable to machines from any vendor. With its Standard CS-400 programming, users gain comprehensive control over basic functions. The system's use of Allen Bradley components, including ControlLogix PLCs and Power Flex 525 Motor Drives, ensures reduced costs and maintenance ease. It also includes a FactoryTalk PanelView HMI interface for seamless operation, presenting a reliable, cost-effective solution for encapsulation machine management.
Use INDEX' Standard CS-400 programming to take full advantage of monitoring and controlling basic functions on all models of Index Encapsulation Equipment or adapt the CS-400 Control System to any Encapsulation Machine made by any vendor.
The CS-400 control system incorporates all off-the-shelf Allen Bradley components, lowering the total cost of ownership of the Capsule Filler or control system upgrade. This makes the system easy to maintain while simplifying the sourcing of replacement electrical components.
This control system has been designed with the latest technology, using Allen Bradley ControlLogix PLCs, Power Flex 525 Motor Drives and a FactoryTalk PanelView HMI interface. The system provides complete control of the Encapsulation Machine.
What's included
Design features
Internal vacuum pump for capsule separation
Graphic Operation Settings Displays includes rates, timers, counters, selector switches, and alarm details
Audit Trail Screen with audit history log
Remote JOG (2 Hand Control)
Multiple Security Levels (Maintenance, Supervisor and Operator), customizable
Emergency Stops (2)
Safety PLC and Non Contact Door Interlocks by ABB
Individual Control of main and feeder speeds
All major components used are Allen Bradley (HMI, PLC, Motor Starters and VFD Drives)
Alarm Summary Screen with warning and shutdown features
Remote Monitoring and Troubleshooting of PLC and HMI via VPN Web portal
All programming software and documentation are included
Enhance your encapsulation processes with the versatile CCS CS-400 Level 2 Control System. This system streamlines operations using Standard CS-400 programming. It features Allen Bradley components, ControlLogix PLCs, and Power Flex 525 Motor Drives, which simplify maintenance and reduce ownership costs. The FactoryTalk PanelView HMI interface offers intuitive control, ensuring comprehensive management of encapsulation functions. This system represents a fusion of the latest technology and practical design, catering to the needs of modern encapsulation facilities.
Buyer questions
CS-400 Level 2 direct answers
A quick check on fit, machine compatibility, and compliance before a control system review.
What is the CS-400 Level 2 designed for?
CS-400 Level 2 is designed for capsule filler and encapsulation equipment, using CCS control system engineering to improve operation, maintenance, and long-term support.
Can CS-400 Level 2 be adapted to other machines?
Yes. CCS control systems can often be adapted to equipment from different manufacturers, depending on the machine, controls scope, safety requirements, and production objectives.
Does CS-400 Level 2 support 21 CFR Part 11 requirements?
CS-400 Level 2 is focused on practical machine control and supportability. If 21 CFR Part 11 reporting or electronic signature capability is required, CCS can help compare this system with the CS-2000, CS-2500, or retrofit upgrade options.
Ready to spec the CS-400 Level 2?
Send us your press model and production goals — our engineers will confirm fit, timeline, and quote within two business days.