Control System
CS-2000 Level 4
Customized State-of-the-Art Controls Systems
The CCS CS-2000 Level 4 Control System is a versatile solution for managing Stokes tablet presses and other OEM models. It features standard programming that unlocks all functions of the presses, enhancing operational efficiency. The system is built with off-the-shelf Allen Bradley components, making it cost-effective and easy to maintain. With Allen Bradley ControlLogix PLCs and FactoryTalk View HMI interface, it offers complete control and precision. The system is compliant with 21 CFR Part 11, ensuring reliable data collection and electronic signatures. Its design prioritizes non-proprietary components for high reliability and easy part replacement, supported by advanced features like Advantech Industrial PC, Netbiter Remote VPN, and precision servo motors.
Use CCS' standard CS-2000 programming to take full advantage of all functions on all models of Stokes tablet presses or adapt the CS-2000 Control System to any tablet press made by any OEM.
The CS-2000 control system incorporates all off-the-shelf Allen Bradley components, lowering the total cost of ownership of the tablet press or control system upgrade. This makes the system easy to maintain while simplifying the sourcing of replacement electrical components.
This control system has been designed with the latest technology, using Allen Bradley ControlLogix PLCs and a FactoryTalk View HMI software interface. The system provides complete control of the tablet press. The system also complies with 21 CFR Part 11 for data collection and E-Signature.
What's included
Design features
Complies with 21 CFR Part 11 for secure data gathering and electronic signatures.
Enables connecting and managing multiple tablet presses in a network.
Facilitates remote diagnostics and control of PLC and HMI through a VPN web port.
Displays key metrics like compression force and weight adjustment limits graphically.
Offers precise static calibration via an HMI Calibration Screen.
Automatically discards tablets that don't meet specifications, with sample testing.
Provides detailed performance statistics from each punch station.
Includes a dynamic bar graph displaying punch station force for each compression roll.
Features a distribution graph for monitoring tablet weight per batch.
Allows separate control of each side of the tablet press for production and weight regulation.
Offers adjustable security levels for maintenance, supervisory, and operational access.
Integrates an alarm summary screen to notify about shutdowns and process issues.
Displays essential operating parameters such as positions, rates, pressures, and timers.
Utilizes Allen Bradley components for HMI, PLC, VFD, and Servo Drives.
Includes all necessary programming software and documentation.
Press components
Our Control Systems are designed with non-proprietary, off-the-shelf components allowing for high reliability and low cost replacement parts which are easy to source.
Advantech Industrial PC with Windows 10 Pro
Allen Bradley ControlLogix PLC with L81E Processor
Allen Bradley High Speed Analog Inputs for Force Feedback
Allen Bradley PowerFlex 525 Variable Speed Drives
Allen Bradley Contractors, Overloads and Power Supplies
Daytronic Signal Conditioning Modules with Peak Hold
Allen Bradley Industrial UPS for PC, PLC and HMI.
Netbiter Remote VPN for Secure Remote Access
Servo control
All positions are controlled using servo drives and motors.
Allen Bradley Kinetics 5500 Servo Drives
Allen Bradley MPL Servo Motors with APEX gearboxes
Servo Motors have precision encoder feedback for excellent position and fill control within 0.01 mm accuracy.
Operating modes
Weight Control
Production
Reject Limits
Shutdown Limits
Force Feedback
Forces by station
Forces By Station
%RSD
Individual Station Force Values
Fill Control
Batch control
Batch Control
Recipes
Current Values vs. PLC Values
The CCS CS-2000 Level 4 offers a comprehensive control system for various tablet presses, including Stokes models and other OEM devices. This system utilizes Allen Bradley components, which reduces ownership costs and simplifies maintenance. It's designed with the latest technology, including Allen Bradley ControlLogix PLCs, and ensures complete control over tablet press operations. Compliant with 21 CFR Part 11, it guarantees secure data collection and electronic signature management. The system's highlights include an Advantech Industrial PC, high-speed analog inputs, servo drives and motors for precise control, and a Netbiter Remote VPN for secure remote access, all contributing to its efficiency and accuracy in tablet production.
Buyer questions
CS-2000 Level 4 direct answers
A quick check on fit, machine compatibility, and compliance before a control system review.
What is the CS-2000 Level 4 designed for?
CS-2000 Level 4 is designed for tablet press equipment, using CCS control system engineering to improve operation, maintenance, and long-term support.
Can CS-2000 Level 4 be adapted to other machines?
Yes. CCS control systems can often be adapted to equipment from different manufacturers, depending on the machine, controls scope, safety requirements, and production objectives.
Does CS-2000 Level 4 support 21 CFR Part 11 requirements?
CS-2000 Level 4 includes 21 CFR Part 11 capabilities for data collection and electronic signatures, subject to the final machine configuration and project requirements.
Ready to spec the CS-2000 Level 4?
Send us your press model and production goals — our engineers will confirm fit, timeline, and quote within two business days.