CS-200 Level 1

Customized State-of-the-Art Controls Systems

The CS-200 Level 1 Control System from CCS is engineered for straightforward and efficient management of all models of Index Encapsulation Equipment, and it's adaptable to encapsulation machines from any manufacturer. Its ease of use is a standout feature, thanks to the Standard CS-200 push button programming. This system incorporates Allen Bradley components, which not only lowers the overall cost of ownership but also simplifies maintenance. With the latest technology like Allen Bradley PLC and PowerFlex 525 Motor Drives, it ensures basic yet effective control of encapsulation processes.

A CS-200 Level 1 Control System from CCS
Use Standard CS-200 push button programming to take full advantage of controlling basic functions on all models of Index Encapsulation Equipment or adapt the CS-200 Control System to any Encapsulation Machine made by any vendor.
The CS-200 control system incorporates all off-the-shelf Allen Bradley components, lowering the total cost of ownership of the Capsule Filler or control system upgrade. This makes the system easy to maintain while simplifying the sourcing of replacement electrical components.
This control system has been designed with the latest technology, using Allen Bradley PLC and PowerFlex 525 Motor Drives. The system provides basic control of the Encapsulation Machine.

Design Features

  • All programming software and documentation are included
  • Individual Speed Control of Main and Feeder Motors
  • Internal Vacuum Pump for Capsule Separation
  • All major components used are Allen Bradley (PLC, Motor Starters and VFD Drives)
  • Safety Relay and Non Contact Door Interlocks by ABB
Maximize tablet press efficiency with CCS's CS-2000: Allen Bradley tech, 21 CFR Part 11 compliant, featuring remote monitoring, and advanced control.


The CCS CS-2500 Level 5 Control System elevates tablet press operations to new heights. Designed for compatibility with various models, including those from Stokes, Fette, Korsch, and Hata, it offers a comprehensive solution for managing tablet presses. This advanced system not only includes standard press controls but also excels in generating detailed, customizable reports, covering production data, parameter changes, and alarms. Equipped with a development license of XLReporter, users can tailor reports to specific needs, ensuring precise tracking and analysis of production processes. Its use of off-the-shelf components and Allen Bradley technology makes it user-friendly and easy to maintain, while also complying with 21 CFR Part 11 standards for data collection and E-Signature.

The CCS CS-2000 Level 4 Control System is a versatile solution for managing Stokes tablet presses and other OEM models. It features standard programming that unlocks all functions of the presses, enhancing operational efficiency. The system is built with off-the-shelf Allen Bradley components, making it cost-effective and easy to maintain. With Allen Bradley ControlLogix PLCs and FactoryTalk View HMI interface, it offers complete control and precision. The system is compliant with 21 CFR Part 11, ensuring reliable data collection and electronic signatures. Its design prioritizes non-proprietary components for high reliability and easy part replacement, supported by advanced features like Advantech Industrial PC, Netbiter Remote VPN, and precision servo motors.

The CCS CS-500 Level 3 Control System is a robust solution for managing Stokes tablet presses and is adaptable to other brands. It simplifies operations with its Basic CS-500 programming, allowing users to monitor and control essential functions effectively. This system is not only user-friendly but also cost-effective, incorporating Allen Bradley components to reduce the total ownership cost. Its design features the latest technology, including Allen Bradley ControlLogix PLCs and a FactoryTalk View HMI interface, ensuring comprehensive control over the tablet press while maintaining ease of maintenance and part replacement.

The CCS CS-400 Level 2 Control System brings a new level of efficiency and ease to encapsulation equipment operations. It's tailored for Index Encapsulation Equipment but adaptable to machines from any vendor. With its Standard CS-400 programming, users gain comprehensive control over basic functions. The system's use of Allen Bradley components, including ControlLogix PLCs and Power Flex 525 Motor Drives, ensures reduced costs and maintenance ease. It also includes a FactoryTalk PanelView HMI interface for seamless operation, presenting a reliable, cost-effective solution for encapsulation machine management.

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